40 Tons Friction Welding Machine for Drill Pipes Origin China Style Cusrtomized Model NO. ZHFW-40A HS Code 8468800000 Electric Current DC

Basic Machine Information of ZHFW-40A

Main Function & Principle
Our Friction Welding Machine offers state-of-the-art capabilities for welding both homogeneous and dissimilar metals through an advanced process of friction-induced heat. This innovative technique involves the mechanical rotary motion and axial friction pressure between two workpieces, which generates heat and elevates the materials to a plastic state. Following this, the rotary motion ceases, and a substantial forge force is applied to unite the contact surfaces into a seamless bond. This friction welding process is renowned for its unmatched durability and reliability, making it the most sought-after welding method available.

Components of the Machine
The Friction Welding Machine is meticulously crafted, comprising several essential components including a robust lathe bed, spindle box, rotary and fix head clamping fixtures, a precision sliding table, a powerful main cylinder, a comprehensive hydraulic system, an efficient lubrication system, and an advanced main drive system, ensuring optimal performance and longevity.
a) Mainframe: Meticulously engineered, the mainframe is constructed from a durable lathe bed, an efficient spindle box, a precision sliding table sourced from Taiwan HIWIN or Nanjing Technology, innovative rotary and fix head clamping fixtures, a dynamic main cylinder, and a sophisticated lubrication system, all designed to enhance machine stability and functionality.
b) Hydraulic System: Our hydraulic system features top-of-the-line components from globally recognized brands such as SIEMENS, B-OSCH REXROTH, NOK, REXROTH, and YUKEN, ensuring maximum efficiency and reliability.
c) Electric Control System: Equipped with cutting-edge PLC and touch screen technology from Germany's renowned SIEMENS, the electric control system offers unparalleled precision and control.
d) Rotary Head and Fix Head Clamping Fixtures: This system is outfitted with one specially designed rotary head clamping fixture and one fix head clamping fixture, providing superior stability and control during operations.
e) Oil Cooler: The system features a B-OSCH REXROTH oil cooler, with optional configurations available to meet specific operational needs.
f) Servo Motor: Our advanced setup includes a high-performance servo motor from the esteemed American manufacturer Parker, ensuring precision and power.
g) Element Parts: Featuring premium NSK/F-A-G bearings and S-CHNEI-DER electrical elements, our machine assures optimal performance and durability.

The Electrical System: Composed of a power cabinet, control box, and a sophisticated welding quality monitoring system.
Power Cabinet:
1, Our custom-designed power cabinet is a dual-door configuration with distinct high and low voltage distribution partitions for enhanced safety.
2, Equipped with a state-of-the-art constant temperature and dehumidification air conditioner, this cabinet ensures a stable environment for all internal components.
3, The cabinet features premium imported brands such as CTB drive, Siemens for industrial control, and Chint Electric for electrical components, ensuring top-tier performance.
4, For safety and efficiency, the power cabinet and the host are installed separately.
5, The entire machine's cabling is intricately laid with a bridge system, ensuring both safety and aesthetic appeal.
The Control Box and Welding Quality Monitoring System are designed as independent entities to optimize functionality.
1, The quality monitoring system boasts a Siemens 15-inch integrated touch panel industrial computer for advanced monitoring capabilities.
2, A combination of a Siemens 10-inch touch screen and user-friendly physical buttons compose the human-computer interaction interface, ensuring intuitive operation.
3, Each product's welding data is meticulously stored in the quality monitoring system, ready for export and analysis, ensuring consistent quality control.
4, The system supports MES communication interfaces, facilitating seamless integration into existing manufacturing systems.
5, Our advanced welding quality monitoring system conducts real-time detection of welding parameters, instantly alerting and displaying errors if deviations from preset data occur, ensuring precision and quality.
Welding Quality Monitoring System
1, Seamlessly capture product welding data and automatically archive the precise graphic curves in PDF format, ensuring every detail is effortlessly documented for future reference.
2, Efficiently manage batch piece data with a user-friendly tabular format that meticulously stores comprehensive welding parameters, enabling streamlined analysis and decision making.
3, Accurately catalog historical error information to provide a robust foundation for diagnostic examination and continuous improvement in welding precision.
4, Empower users with the choice of automatic laser or pneumatic coding, ensuring unparalleled traceability of workpieces and enhancing the integrity of your production process.

 

Our esteemed international clientele encompasses illustrious industry leaders such as Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, and American ITM. These renowned companies trust and depend on our cutting-edge solutions. Furthermore, our innovative products have proudly made their way to diverse global markets, including Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India, and many other countries, showcasing our expansive international reach and commitment to excellence.

Q1: Does your company have sufficient export experience?
A: Yes, we have more than 10 years export experience
Q2: Does your company have any export qualifications?
A: Yes, we are CE,ISO Certificated
Q3: How is your after-sales service?
A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.

If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.