Automatic Scale Milk Processing Plant Dairy Yogurt Pasteurizer Production Line

Dairy milk production line/uht milk production line /turnkey milk production line

Tailored to client needs and milk output, we design diverse milk types including fresh, pasteurized, concentrated, peanut, and student milk solutions using cutting-edge technology. We offer complete end-to-end services: facility design, machinery setup, and operational training, delivering fully integrated turnkey solutions. A comprehensive fresh milk production setup typically includes: milk gathering, distribution, skim and standardization, homogenization, degassing, sterilization, and filling systems.

Fully Production Line
Provide installation and commission service
Capacity from 500L to 20,000L per hour
Bottles,sachet(bags),carton box and cup package for customer choose.

Products that remain stable over extended durations,无需 refrigeration, offer significant benefits to manufacturers, sellers, and end users. Such stability applies to premium items like cream, sweets, and condiments.

This integrated system supports manufacturing of pasteurized milk, yogurt, probiotic beverages, and dairy-based drinks. The full setup comprises milk gathering and power reduction units, water purification, sugar dissolution and mixing, filtration, degassing, homogenization and sterilization, temperature control, fermentation, CIP cleaning, filling, labeling, and packaging.
Optional configuration
Material:caw milk/goats'milk/yak milk/powder

UHT Milk Processing Plant

The processing line produce several types of market milk products, i.e. whole milk, skimmilk and standardised milk of various fat contents.

This milk production line raw milk can be fresh milk or powder milk, the procedure method can be pasteurization or HTST pasteurizer or UHT processing.

Milk that has undergone pasteurization has been exposed to heat to eliminate harmful microorganisms responsible for illness. While this process does not eradicate every type of bacteria, pasteurized milk is generally seen as a safer option compared to unprocessed, raw milk. Most milk available in supermarkets has been pasteurized, and a significant portion is also homogenized to stop the fat from rising to the top.

Milk is first warmed up and adjusted to a specific fat level using an integrated fat standardization setup. This process ensures a consistent and assured fat concentration in the milk. Typical fat levels set are 1.5% for reduced-fat milk and 3% for standard milk, while skim milk may have fat levels down to 0.1% or 0.5%.

After standardisation, milk undergoes homogenisation. This process breaks down fat particles and spreads them evenly throughout the milk to prevent separation. Homogenisation can be complete or partial. A partial approach is cost-effective, as it requires a smaller homogeniser unit.

Milk is directed to the heating stage of the milk heat exchanger for pasteurization. A dedicated holding pipe ensures the required dwell time. The temperature during pasteurization is monitored in real time. The pump used is a booster type that raises the product pressure to a point where contamination from unprocessed milk or the cooling fluid becomes impossible in case of a leak within the plate heat exchanger. Should the pasteurization temperature fall below the set level, a temperature sensor detects this and triggers a flow control valve, diverting the milk back to the reserve tank. Following pasteurization, the milk moves into a cooling phase within the heat exchanger, where it is cooled through contact with incoming cold, unprocessed milk, and subsequently further chilled using ice water. The now-cooled milk is then sent to the filling equipment.

The milk's heating level and the duration of pasteurisation are critical parameters that directly affect its safety and how long it can be stored. Standard pasteurisation involves heating to 72–75°C for 15 to 20 seconds. It is essential that this process eliminates harmful bacteria and undesirable microbes while preserving the milk’s integrity and nutritional value.
 

* Opportunity to realize products with customized recipes.
* Opportunity to produce more than one product with the same processing line.
* Very short holding times at pasteurizing temperature. 
* Accurate dosing of mixing and additional aromas. 
* High quality of the final product keeping an elevated nutritional value.
* Wide customization of the final product.
* Extended shelf life of the product.
* Maximum yield, minimum production waste.
* Highest energy savings thanks to the most advanced technologies.
* Complete line supervision system through monitoring of every process phase.
* Recording, visualization and printing of all daily production data.

 

GENYOND MACHINERY INDUSTRIAL GROUP
SHANGHAI JOU YU INDUSTRIAL CO LTD
Contact us: +8618116095133 (Jason)