Customizable Large Scale Maize Milling Machine for High Capacity Grain Processing

Corn Flour Processing Production Lines

Hebei Yuanda Shuangxuan Technology Co., Ltd. offers comprehensive processing systems for corn flour manufacturing, featuring three pre-defined production configurations with daily capacities of 20, 50, and 100 tons, along with tailor-made, large-scale setups designed to match specific facility requirements. The system integrates two distinct crushing technologies—double-rotor hammer milling and roll milling—enabling full automation from raw corn intake through cleaning, hydration, peeling, grinding, air sorting, to final packaging. This versatile setup supports a range of grain applications including corn, wheat, sorghum, and cassava flour processing, making it ideal for both dry corn grinding and wet milling operations.
Core Process Flow:
(Taking the 50 Tons/Day Production Line as an Example)
1. Feeding and Cleaning Section
Raw Material Hopper: Supports pit feeding, suitable for raw materials such as corn cobs and corn dry, with a capacity of ≥5 tons.
Screw Feeder (Frequency Control): Stably conveys raw materials to match the rhythm of subsequent processes and prevent blockages.
Dual-layer sieve system with stone exclusion: Effectively filters out soil and debris, achieving a contamination reduction of at least 99%, guaranteeing clean raw materials.
2. Water Conditioning and Peeling Section
Water Mixing Screw: Precisely controls water addition (error ≤±2%), moisturizing corn to 20%-25% humidity to improve peeling efficiency.
Double Rice Mill: Equipped with a 37kW high-performance peeling system, delivers 5 to 8 tons per hour, achieves peeling efficiency of at least 95%, and maintains corn bran residue below 1%.
Buffer Bin (with Level Gauge): Regulates the moisturizing time (30-60 minutes) to ensure thorough softening of corn and reduce crushing energy consumption.
3. Crushing and Packaging Section
Double-Rotor Crusher (Core Equipment):
Hammer Crusher: Features a default 1.0mm mesh plate, delivering 8–10 tons per hour. Enables rapid swap of 0.5–1.5mm mesh plates (finished in under 10 minutes) to handle both coarse and fine particle outputs.
Roll-Type Crushing (Optional): Suitable for ultra-fine crushing (particle size ≤60 mesh), with fine and uniform finished powder, ideal for high-end food processing.
Pulse Dust Collection Air Network: Synchronous air suction during crushing reduces dust pollution, recovers corn bran by-products, and improves yield by 1%-3%.
Automatic Packing Scale: Supports automatic weighing and packing of 25kg/50kg specifications, with an error of ≤±50g and an efficiency of ≥200 bags/hour.

Product Features:
1.Simplified Process & Smart Operation
Double-rotor crusher replaces traditional machines, requiring only 1-2 operators.
2.High Efficiency & Low Energy
Energy consumption ≤30kWh/ton, annual savings >¥100,000.
Air network reduces material loss to <2%.
3.Flexible Adaptability
Switch between corn/wheat in 1 hour, handles humidity ≤30% and oil ≤15%.
4.Stable Performance
Service life ≥8 years, vibration speed ≤3.5mm/s (proven by coin test).
Product advantages:
-Dual patents, 30% higher efficiency, 15% lower energy consumption
-40% lower investment, 25% annual cost reduction
-10-minute screen/roll change, multi-material compatibility
-Uniform particle size, food-grade quality
-Free trial, 24-hour service, lifetime technical support

Specializing in grinding machinery over 15KW, along with feeding, dust extraction, conveying, and other associated systems, we offer full-package solutions covering process planning, fabrication, and on-site setupElectric control cabinet design and assembly, automation upgrade and other business.The company's machinery is extensively applied in feed, pepper powder, cellulose, and food, pharmaceutical, chemical, and other fine grinding sectors, serving a broad base of premium clients and most end-users.

Hebei Yuanda Shuangxuan Technology Co., Ltd., established in 2003, is a top-tier developer and producer of shredding equipment in China, holding multiple invention and utility model patents, and has been recognized as a "Hebei Province science and technology SME" by the Hebei Provincial Department of Science and Technology;In 2017, it was rated as a provincial enterprise R & D institution (Level B).

Passed the ISO quality system certification in 2018, and was rated as "high-tech enterprise" by the state in 2019.

Q:Can this crusher machine be customized?
A:Absolutely, we'll strive to fulfill your expectations. Should you have unique requests, like branded logo integration, feel free to reach out. We’ll promptly address your requirements to the best of our ability.

Q:Why should you buy from us not from other suppliers?
A:We integrate product design, production, and post-sale support under one roof, backed by robust technical expertise and a skilled workforce. We look forward to hosting you at our facility soon!

Q:Are you manufacturer?
A:Yes, we are manufacturer with more than 20 years' experience, and can supply any spare parts for the machine.

Q:If we are traders, may we get your permission to open a shop in our local area?
A:Sure, we're not just serving individuals, stores, and ranchers

Q:Does you have stock now?
A:Yes we have enough stock to meet your larger orders.

Q:Can you provide more information about production and quote the best price?
A:Certainly, but we first need to understand your requirements. Based on those, we’ll tailor the ideal processing steps for your application. After finalizing the equipment, we’ll provide our most competitive offer.

Q: How can I know your machine working well?
A: Before delivery, we will test and adjust the machine working condition for you, then you can use directly when you get it.

Q: Do you have a ISO certificate?
A: For every model of machine, it has a ISO certificate.

Q: Warranty period
A:We provide 2 years warranty, and provide online guidance