Factory Customized plastic recycling washing machines Type Washer Trademark BEYOND Power 9.1kw~18kw Model NO. BEYOND HS Code 8434200000

                                                           

The Crate Washing Machine is a device specifically designed for cleaning and disinfecting fruit and vegetable transportation containers (such as wooden boxes, plastic boxes, etc.). It can efficiently clean and remove dirt, bacteria, and other pollutants from the surface of fruit and vegetable containers, ensuring the hygiene and safety of fruits and vegetables during transportation and storage. The following is a detailed introduction to the fruit and vegetable cleaning machine:

Working principle:
Fruit and vegetable cleaning machines usually consist of a conveying system, a cleaning system, and a disinfection system. Fruit and vegetable containers enter the cleaning area through a conveying system. After pre washing, brushing, spraying, and rinsing, the surface of the fruit and vegetable containers is cleaned of dirt and foreign objects using nozzles, rotating brushes, and high-pressure water flow. After cleaning, the fruit and vegetable containers will enter the disinfection area and undergo disinfection treatment by spraying disinfectant solution or hot water. Finally, the residual temperature and water are discharged through the drainage system to complete the entire cleaning and disinfection process.
 

Equipment features:
Efficient cleaning: The fruit and vegetable cleaning machine adopts multiple cleaning methods to ensure thorough cleaning of dirt and bacteria on the surface of fruit and vegetable containers, improving cleaning efficiency and quality.
Automated operation: The fruit and vegetable cleaning machine is equipped with an automated control system to achieve automatic conveying, cleaning, and disinfection, reducing manual operations and improving production efficiency.

Water conservation and environmental protection: During the cleaning process, the fruit and vegetable cleaning machine can recycle the cleaning water and remove pollutants through a filtering device, achieving the goal of saving water resources and being environmentally friendly.
Application field: Fruit and vegetable cleaning machines are widely used in the fruit and vegetable planting, agricultural product processing, and food processing industries, mainly for the following aspects:
Cleaning of fruit and vegetable transportation containers: Clean and disinfect fruit and vegetable containers to ensure their hygiene and safety, and prevent cross contamination.

Food processing equipment cleaning: Clean and disinfect the accessories and containers of food processing equipment, such as cutting boards, knives, etc., to maintain hygiene standards for food processing.
Export of agricultural products: Clean and disinfect transportation containers for exported fruits and vegetables to meet the strict requirements for food hygiene and safety in the international market.
 

Main parameters for crate washer:
Capacity: 150pcs/hr-800pcs/hr
External dimension: 7000*1250*1110mm
Electrical Power consumption: 9.1 KW
Steam consumption: 250KG/H
Water consumption: 300KG/H
Washing agent: Alkali solution and hot water
Structure and description
Material: SUS304 stainless steel

Main parts: Conveying system, water tank with filtration, water recirculation pumps, steam heating, spray nozzles, electrical control system.

Working principal: Steam is injected to water directly for heating; The spraying nozzles are used in all directions, so crates can be cleaned from different directions; There are three washing sections, 1st section by spraying alkali solution, cleaning temperature 80 degrees; 2ND section by spraying hot water, temperature 80 degrees; 3rd by normal water cleaning and meanwhile cool the crates before output;

This machine is driven by chain so the machine works continuously

Cleaning speed: Adjustable to exact requirement
Plastic crate washing (cleaning) machine is used to wash the crates that contain packages for juice and other foods;
It has the advantages of high automatic, washing completely, saving labor, avoiding chemicals solvents or reagents etc.

Structure: Made of stainless steel, it is composed of machine body, platform, driving system, water pump, Spraying water section etc.

There are several spraying parts to be chosen as well as different washing liquid
In accordance with different types of crates to be washed.

Use: Mainly used to wash the plastic crates, for example the storage crates of milk bottle, juice bottle and beer bottles.



Installing and debugging a plastic recycling washing machine involves several stages to ensure that the system operates efficiently, effectively cleans the plastic waste, and complies with safety standards. Here's an overview of the process:

Installation Process

1. Site Preparation:•Choose a well-ventilated area with proper drainage for water discharge.•Ensure there is adequate electrical supply, water lines, and wastewater treatment facilities nearby.

2. Machine Delivery and Unloading:•Carefully unload the washing machine using cranes or other appropriate equipment.•Position the machine on a stable and level surface.

3. Foundation and Mounting:•Install the machine on a solid foundation if required, ensuring it's properly anchored to prevent vibrations during operation.

4. Electrical Connections:•Connect the machine to the power source, adhering to local electrical codes and regulations.•Integrate any control panels, sensors, and automation systems.

5. Water Supply and Drainage:•Connect water inlet pipes to a clean water source for rinsing.•Set up drainage pipes to a collection tank or wastewater treatment plant.

6. Washing Components:•Assemble and install the conveyor belt, pre-wash tanks, friction washers, floatation tanks, and drying units according to manufacturer instructions.•Ensure all moving parts are lubricated and aligned correctly.

7. Piping and Valves:•Fit the necessary piping and valves to regulate the flow of water and cleaning agents throughout the system.

8. Safety Measures:•Install safety guards around moving parts and high-pressure areas.•Configure emergency stop buttons and interlocks to meet safety standards.

Debugging and Testing

1. Power-On Test:•Turn on the power supply and check that all motors, pumps, and control systems function as expected.

2. Water Flow Calibration:•Adjust the water pressure and flow rates at each stage to optimize the washing process without wasting resources.•Confirm that draining functions correctly and doesn't cause overflow.

3. Cleaning Efficiency Validation:•Conduct test runs using various types and levels of contaminated plastics to evaluate the cleaning effectiveness.•Monitor temperature settings (if applicable) and detergent usage.

4. System Integration Test:•Ensure that the conveyors, sorting mechanisms, and washing components work in harmony, transitioning materials smoothly from one stage to another.

5. Control System Optimization:•Program and calibrate PLCs, SCADA systems, and HMI interfaces for precise control over the entire washing process.•Verify that alarms and notifications operate correctly for troubleshooting purposes.

6. Drying and Output Quality:•Check that the drying process removes excess moisture from the cleaned plastics without causing damage.•Inspect the final output to confirm cleanliness and suitability for further processing or reuse.

7. Maintenance and Safety Checks:•Perform maintenance tasks such as greasing moving parts, checking seals and bearings, and tightening bolts.•Test safety features like emergency stops and protective barriers.

8. Documentation and Training:•Document all installation details and results from testing and commissioning.•Train operators on how to use, maintain, and troubleshoot the machine safely and efficiently.

Once these steps have been successfully executed and validated, the plastic recycling washing machine should be ready for full-scale operation. Regular monitoring, maintenance, and adjustment will help ensure continued efficiency and optimal performance while complying with environmental and safety regulations.

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.