Linear Vibration Friction Welding Machine Small Vibration Friction Welding Machine Vibration Friction Welding Machine

1, Product Overview
 
This desktop friction stir welding equipment is designed to meet the welding needs of high-precision and small-sized workpieces. It is a welding equipment that integrates advanced technology and reliable performance. It adopts the solid-phase connection technology of friction stir welding, which utilizes the heat generated by the high-speed rotation of the stirring head and the friction of the workpiece to achieve welding of the workpiece material in a thermoplastic state without the need to add filling materials and protective gases. The welding process is green and environmentally friendly.
 
2, Product Features
 
1. High precision motion control: capable of accurately completing various complex trajectory welding tasks, meeting high-precision welding requirements.
2. High speed stirring head: not only improves welding efficiency, but also achieves better weld quality.
3. Multiple welding modes: It has two welding operation modes: manual control and automatic control, as well as a dual-mode control mode of constant displacement and constant pressure.
4. Humanized operation interface: The operation interface adopts a user-friendly design, and the operation is simple and easy to understand.
5. Reliable lubrication system: Extend the service life of equipment and ensure long-term stable operation.
6. Strong compatibility: The main structure adopts high-strength and high-quality castings, which can meet the high load requirements during the welding process. It can be matched with an automated loading and unloading system to achieve fully automated welding.
 
3, Technical parameters
 
1. Welding materials: Suitable for various metal materials such as aluminum alloy (weldable thickness of 1-8mm), magnesium alloy (weldable thickness of 1-8mm), copper alloy (weldable thickness of 1-5mm), etc.
2. Weld seam type: capable of welding straight line welds and two-dimensional curved plane welds.
3. Equipment dimensions: length x width x height 3000mm x 2600mm x 2800mm, occupying a small area and can be flexibly placed in various work sites.
4. Workbench size: 1800mm × 600mm, which can meet the welding requirements of workpieces of different sizes.
5. Welding space: 300mm, providing sufficient space for welding operations.
6. Feed rate and stroke of each axis: X-axis feed rate is 0-3000mm/min, X-axis stroke is 1600mm; Y-axis feed rate is 0-3000mm/min, Y-axis stroke is 500mm; Z-axis feed rate is 0-1500mm/min, Z-axis stroke is 300mm; flexible adjustment can be made according to welding process requirements.
7. Spindle speed: 0-3500rpm, meeting the requirements of different welding materials and processes for speed.
8. B-axis inclination angle: ± 5 ° continuously adjustable, convenient for adjusting the mixing head angle, suitable for different welding conditions.
9. C-axis travel: ± 360 °, can weld any planar curved weld seam, and achieve welding of complex shaped workpieces.

4, Application Fields
 
1. Electronic manufacturing: used for soldering electronic components, such as small circuit boards, electronic modules, etc., to achieve high-precision and high-quality soldering, ensuring stable performance of electronic products.
2. Automotive parts manufacturing: Suitable for welding small, precision aluminum alloy or magnesium alloy components in automotive engines, transmissions, and other parts, improving the strength and reliability of the components while meeting the demand for automotive lightweighting.
3. Research institutions: provide a convenient research platform for researchers, which can be used for the research and development of new material welding processes, welding joint performance research, etc., to assist in the development of scientific research work.
4. Medical device manufacturing: In the production of medical devices, for the welding of some small metal parts, this equipment can ensure the welding quality and meet the high-precision and high reliability requirements of medical devices.