Versatile High-Performance Equipment for Desktop Friction Welding - Customized

1. Product Overview

Introducing the static gantry stirring friction welding equipment from Jiangsu Hupan Welding Technology Co., LTD, a marvel of high-performance engineering designed to deliver unparalleled precision and efficiency. This advanced welding apparatus excels with its robust structure and sophisticated welding capabilities. It seamlessly integrates cutting-edge technology with reliable performance, leveraging the solid-phase connection method of friction stir welding. By harnessing the heat generated from the high-speed rotation of the stirring head and the friction with the workpiece, it welds materials in a thermoplastic state without any need for filling materials or protective gases. This eco-friendly process ensures a green and sustainable approach to welding.

2. Product Features

1. Unmatched precision in motion control: Designed to expertly handle a variety of complex welding trajectories, this equipment meets the most stringent high-precision welding demands.
2. High-speed stirring head: Significantly enhances welding efficiency while delivering superior weld quality, ensuring each project is completed with excellence.
3. Versatile welding modes: Offers both manual and automatic control, along with dual-mode operations of constant displacement and constant pressure, giving users flexibility and control.
4. Intuitive operation interface: Adopts a user-friendly layout that makes operation straightforward and easily comprehensible, simplifying the user experience.
5. Dependable lubrication system: Extends the equipment's service life, guaranteeing sustained and reliable operation over time.
6. Exceptional structural stability: With its fixed beam and dual column configuration, the equipment is mostly cast in one piece, offering exceptional stability and capacity to handle large axial loads. The generously sized workbench accommodates large workpieces seamlessly.

3. Technical Parameters

1. Diverse welding materials: Capable of welding various metal materials including aluminum alloy (thickness 1-16mm), magnesium alloy (thickness 1-16mm), and copper alloy (thickness 1-8mm), among others.
2. Versatile weld seam capability: Efficiently welds straight lines and complex two-dimensional curved planes with precision.
3. Equipment dimensions: Measuring 5600mm in length, 3100mm in width, and 2610mm in height, this equipment is designed for optimal space utilization.
4. Workbench size: With dimensions of 2500mm × 1600mm, it comfortably meets the welding requirements for workpieces of varied sizes.
5. Ample welding space: A spacious 500mm allowance ensures ample room for efficient welding operations.
6. Adjustable feed rate and stroke: X-axis feed rate ranges from 0-6000mm/min with a stroke of 2500mm; Y-axis feed rate is also 0-6000mm/min with a 1500mm stroke; Z-axis feed rate varies from 0-3000mm/min with a 300mm stroke, allowing custom modifications based on the specific welding process needs.
7. Versatile spindle speed: Ranging from 0-3000rpm, this equipment accommodates a wide range of welding materials and process speeds.
8. Flexible B-axis inclination: Adjustable from ± 5°, it facilitates easy adjustment of the mixing head angle, optimizing it for diverse welding conditions.
9. Comprehensive C-axis travel: With a range of ± 360°, this feature enables the welding of any planar curved weld seam, suitable for complex-shaped workpieces.

4. Application Fields

- New energy vehicles: Extensively employed in welding battery trays, busbars, motor housings, and cooling plates, it contributes greatly to the automotive innovation sector.
- Energy storage domain: Perfectly suited for welding energy storage boxes and bottom plates, fulfilling the rigorous demands of modern energy storage production.
- Rail transit sector: Ideally suited for the welding of high-speed rail and subway sidewalls, delivering high-quality welding solutions for the rail transit industry.