bottled water production line

A complete bottled water production line integrates water treatment, filling, packaging, and automation systems to ensure high-quality and efficient production.

What Is a Bottled Water Production Line?

It is a turnkey system that includes:

• Water purification
• Bottle washing
• Filling and capping
• Labeling
• Packaging

Main Equipment

• Water treatment system
• Filling machine
• Labeling machine
• Shrink wrapping machine
• Conveyor system

Production Process

1. Raw water treatment
2. Bottle rinsing
3. Filling and sealing
4. Labeling
5. Packaging

Pure Water vs Mineral Water

• Pure water requires deep filtration
• Mineral water retains natural minerals
• Equipment configuration differs

How to Choose Capacity

• Small: startup plants
• Medium: regional supply
• Large: industrial production

Key Considerations

• Water source
• Bottle type
• Production capacity
• Budget
• Factory space

Bottled Water Production Line Project Case

At the invitation of Mr. Sylla, we provide technical consultation and quotation scheme for 8000BPH bottled water production line project located in Bamako, Mali. After preliminary communication in the early stage, this project is a turnkey project, including reverse osmosis water treatment equipment, automatic energy-saving bottle blowing machine, constant torque 3-in-1 filling machine, hot melt glue labeling machine, color film packaging machine, empty/full bottle conveying system, blow drying machine, bottle body/mouth coding machine, CIP and other full set of production line equipment; It also includes high/low pressure air compressor system, water chiller and other public equipment; As well as installation, commissioning, operator training, after-sales support and other comprehensive services.

2. Principles of system design and supply

2.1 Product quality meets the national standards, enterprise standards, and meet the needs of terminal customer according to the contract;

2.2 The whole plant design and equipment performance can keep up with the world's leading level;

2.3 The taste of the water is pure, without any miscellaneous taste, and sweet;

2.4 Product packaging quality (bottle shape regular/wall thickness uniform; No scratch on the surface/no obvious scratch on the bottom of the supporting ring/no damage to the cap/accurate liquid level; Package type regularity, etc.);

2.5 Shift production and annual capacity;

2.6 Adaptability to multiple categories and packaging forms;

2.7 Raw material, energy consumption and cost control;

2.8 Easy operation, automation and system upgrade;

2.9 Technology life and adaptation time to market;

2.10 Health requirements and production safety;

2.11 Equipment repair, maintenance of convenience, and long-term technical support;

2.12 Total investment cost control;

3. Product Information:

3.1 Bottle model：Round Bottle

3.2 Bottle Mouth: 3025 or 2925

3.3 Bottle Volume: 550(13g)/1500ml

3.4 Packing Quantity: 16 bottles of 550ml; 24 bottles of 500 ml; 6 bottles of 1500ml

4. Raw Material, Formula and Packing Material

4.1. Water source: Municipal tap water

4.2. Formula: Pure Water

4.3 Packaging material: PET bottle /PP bottle cap /PP label /PE packaging film

5. Construction Condition

5.1Plant Size：above 2000㎡

5.2 Height：6m

5.3 Purification requirement: 100000 class or less cleaning filling room

6. Standard of Equipment and Product

6.1 Water treatment manufacturing standard：《Q/QQSCL 001-2016》

6.2 Blowing machine manufacturing standard：《GB/T 26995-2011》

6.3 General technical specifications for filling machine：《GB/T 26995-2011》

6.4 Hot melt glue labeling machine:《GB/T36236-2018》

6.5 Packaged drinking water：《GB19298-2014》

No.

Description

Spec.

QTY

Remark

A. Water Treatment System

1

Water treatment system

BY-RO-10T/H

1 set

All stainless steel structure, including an 10T sterile water tank, ozone mixer, ozone machine, cleaning system, water supply system;

Capacity:10000L/H

B. Primary Packaging System

1.1

Fully automatic blowing machines

BY-6CR1.5L

1set

Capacity: 11000-13000BPH(550ML), or bottle below 0.6L; All machining parts are CNC, 20 sets; nice stability

1.2

High pressure air compressor

8m3/min

1 set

8m3/min

1.3

Air dryer(high pressure)+filter+Oil-water separator+

smell remover

8m3/min

1 set

BOYUAN

1.4

Cold water chiller

6HP

1 set

BOYUAN

1.5

High pressure air tank

1.0m3/min 30KG

1 set

BOYUAN

1.6

Cooling Tower

50T/H

1 pc

BOYUAN

1.7

Molds

350ml

1set

7075 Aviation aluminum

1.8

Molds

600ml

1set

7075 Aviation aluminum

2.1

3-in-1 Filling machine

BY-24-24-8

1set

Capacity: 12000BPH(500ML);Including caps feeder, on-line cap washer, and lamp inspection

2.2

Automatic bottle capping machine

BY-L

1set

BOYUAN

2.3

On-line Washing Cap Machine

BY-O

1set

BOYUAN

2.4

Lamp inspection

DJ-1

1set

BOYUAN

C. Secondary Packaging System

1

Holt-melt adhesive labeling machine

BY-250DH

1set

Capacity: 12000BPH(500ML)

2

Air supply chain

FS-22*20

20 meters

Including fan, inverter controller

3.1

conveyor

SS-89

120 meters

Including water pan, wire way, Omet motor of thickness 2.0; Labeling and packaging machine include no pressure conveying system

3.2

Power head

0.75KW

10pcs

Each set contains Danfoss inverter control;

4

Bottle dry machine

CG-01

1set

Framework structure

5

Ink jet printer

Video jet

1set

Large character coding on outer packaging

6

Laser printer

BY-D300

1pc

Date Code on bottle neck

7

Film packing machine

BY-20M

1set

16 pack/min; each package can be 15, 18, 24 bottles

D. Public Equipment

1

Low pressure air compressor

4m3

1 set

Screw model, including storage tank, cold drying and filtration system

2

Air dryer(low pressure)+filter+

smell remover

4m3/min 10KG

1pc

BOYUAN

3

Low pressure air tank

1.0m3/min 10KG

1pcs

BOYUAN

E. Installation material

1

Full set accessories

Standard

1set

2

Installation material

Prepared by users

1 set

Water and electrical installation materials. Including PVC and stainless steel pipe valves, trunking, wires, electrical boxes, etc .

3

Laboratory equipment

Prepared by users

1 set

Detection of microorganism, sensory and other indicators;

4

Installation, debugging, training

expected 3 people to take 60 days;

7. Layout chart（First draft）：